Ventilated roof system with ridge vent

ABSTRACT

A roofing system in a building structure having a ridge vent includes strips of composite material having a base material adapted to form a hermetic seal with the top surface of a roofing section and recesses in a top surface in which an air permeable material can be positioned. A strip is applied to roof sections adjacent to each side of a ridge vent so that a ridge cap can overlay the strips in spaced relation from the underlying roof sections and be sealingly secured to the roof sections. The strip material establishes a barrier between the ridge cap and the roof sections through which air can pass, but through which the passage of rain and insects is inhibited.

CROSS-REFERENCE TO RELATED APPLICATION

The present application is a continuation of U.S. patent applicationSer. No. 13/245,383 filed on Sep. 26, 2011, now U.S. Pat. No. 8,276,331,entitled “Ventilated Roof System With Ridge Vent”, which is acontinuation of U.S. patent application Ser. No. 12/569,252 filed onSep. 29, 2009, now U.S. Pat. No. 8,024,897, entitled “Ventilated RoofSystem With Ridge Vent”, which is a continuation of U.S. patentapplication Ser. No. 10/833,814, now U.S. Pat. No. 7,594,363, filed onApr. 27, 2004, entitled “Ventilated Roof System With Ridge Vent”, all ofwhich are hereby incorporated by reference as though fully set forthherein.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to ventilated roof systems forbuilding structures, and more particularly to a roof system having aridge vent and an air permeable sealant system.

2. Description of the Relevant Art

It is common to ventilate roofs of building structures to removestagnant or hot air, with such ventilating systems sometimes includingvents in the gables of the building structure, along the soffits oralong the ridge or apex of the roof. The vents, of course, are providedto permit the ingress and egress of air and when the vent is along theridge, the air naturally egresses through the vent from beneath the roofby convection. Ridge vents are typically combined with gable or soffitvents through which air can flow into the space below the roof toencourage a continuous flow of air from the ambient environment, throughthe space beneath the roof and back to the ambient environment throughthe ridge vent.

One problem with vents which simply consist of openings in a buildingstructure through which air can readily pass, is that insects, rain orother undesirable elements can also pass through the openings.

Accordingly, it has been discovered with ridge vents that the use of anair permeable material such as a matting of randomly orientedinterconnected or reticulated synthetic fibers inhibits the passage ofinsects or rain while permitting the flow of air. Accordingly, suchmaterial provides a desirable air permeable sealant material for usewith ridge vents. An example of such a reticulated material in ridgevents is found in U.S. Pat. No. 5,561,953, and an example of thereticulated material for use in a ridge vent is disclosed in U.S. Pat.No. 5,167,579. Still another venting system for ridge vents is disclosedin U.S. Pat. No. 5,353,154, but the system disclosed therein is usefulonly on relatively flat roofing. The invention disclosed in U.S. Pat.No. 5,561,953 was developed to overcome the shortcomings of the flatroof system and provides a system wherein the reticulated material isgrooved on a bottom surface to conform with the transverse contour of anunderlying roof such as might be found on tile roofs, corrugatedaluminum roofs, metal roofs having upstanding projections and the like.

A problem with a sealant ridge vent system of the type disclosed in U.S.Pat. No. 5,561,953 or 5,352,154 resides in the fact that the reticulatedmaterial rests directly on the underlying roof surface and since thereticulated material is a very open material that does not present acontinuous flat, smooth surface to the underlying roof, it does notprovide a desirable sealable surface between the ridge vent system andthe underlying roof.

Accordingly, it would be desirable that a ridge vent system include asealant strip that was not only air permeable so that the buildingstructure was adequately ventilated, but also a system whereby thesealant strip could be positively sealed to the underlying roof toprevent the ingress of rain, insects or the like between the sealantstrip and the roof.

It is to overcome the shortcomings in prior art systems and to provide anew and improved system for sealing a ridge roof vent that the presentinvention has been developed.

SUMMARY OF THE INVENTION

The present invention concerns an improved air permeable sealant systemfor a ridge vent found in building structures wherein the sealant stripcan be positively and hermetically sealed to the underlying roof. Thisis accomplished while permitting the egress of air from the underlyingbuilding structure and inhibiting the ingress of insects, rain and otherundesirable elements.

Typical ridge roof vents are provided on roof structures wherein a pairof roof sections are angled relative to each other so as to define aroof of generally inverted v-shaped transverse cross-section. At theapex of the roof a slot is provided or formed that defines a gap betweenthe roof sections and through which air can be vented from beneath theroof system. A ridge cap, also typically of inverted v-shapedcross-section, overlies the slot to prevent rain or other undesirableelements from passing downwardly through the slot with the ridge capbeing spaced from the underlying roof sections to permit the egress ofair from the underlying building structure. The strip of the presentinvention is provided for placement between the ridge cap and theunderlying roof sections in a manner to be sealed to the underlying roofsections and permit the egress of air from the building structure, butinhibit the ingress of moisture, insects, or the like.

The strip includes two integrated or composite parts, with one partbeing of denser construction than the other. The one more dense part hasa relatively flat smooth surface which can be engaged and hermeticallybonded to an associated roof section adjacent to the slot in the roofstructure to establish a water and bug-proof barrier between the stripand the underlying roof section. The opposite or upper surface of thestrip is adapted to receive the second, less-dense material which isattached to the first material. The second less-dense material has anupper surface in engagement with the undersurface of the ridge cap. In apreferred embodiment, the first material has recesses in its uppersurface in which the second material is positioned and bridge sectionsbetween the recesses establishing locations where the ridge cap can beconnected to the underlying roof section by passing fasteners throughthe ridge cap, the bridge section, and into the underlying roof section.

The strip is useful on substantially flat roofs such as might haveaggregate shingles or the like or can be slotted or notched in itsbottom surface to accommodate ridges or other projections that might befound on metal roofs, tile roofs, corrugated roofs, or the like.

Other aspects, features and details of the present invention can be morecompletely understood by reference to the following detailed descriptionof a preferred embodiment, taken in conjunction with the drawings andthe appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an isometric view of a building structure having a roof with aridge vent and the sealant system of the present invention.

FIG. 2 is an enlarged fragmentary section taken along line 2-2 of FIG.1.

FIG. 3 is a fragmentary isometric showing the ridge of the buildingstructure of FIG. 1 with the sealant system of the present inventionincorporated therein.

FIG. 4 is a fragmentary isometric similar to FIG. 3 with the ridge capexploded.

FIG. 5 is an enlarged fragmentary section taken along line 5-5 of FIG.3.

FIG. 6 is a further enlarged fragmentary section similar to FIG. 5.

FIG. 7 is a still further enlarged fragmentary section similar to FIGS.5 and 6.

FIG. 8 is an isometric of the sealant strip used in the roof system ofthe present invention looking downwardly on the top of the strip.

FIG. 9 is an isometric similar to FIG. 7 looking at the bottom of thestrip and the removal of a tear-away paper strip overlying adhesive onthe bottom surface.

DESCRIPTION OF THE PREFERRED EMBODIMENT

A building structure 10 having a roof system incorporating the ridgevent of the present invention is shown in FIG. 1 to have sidewalls 12,gables 14 at opposite ends (only one being shown), and an invertedv-shaped roof structure 16 having a pair of roof sections 18intersecting along an apex or ridge 20 of the roof. A conventional slotor ridge opening 22, as possibly best seen in FIG. 2, is establishedalong the ridge of the roof system with the slot being establishedbetween layers of decking material 24 associated with each roof section18 with the decking being supported on rafters 26 which are in turninterconnected with a longitudinal beam 28 as is common in the buildingtrade. The decking 24 is overlaid with an outer covering 30 of roofingmaterial which in the disclosed embodiment is composed ofinterconnected, elongated strips or channels 32 of metal or the like ofgenerally u-shaped cross-section even though the invention would beapplicable to flat outer coverings or outer coverings of corrugatedmaterials, tile, or the like.

As probably best appreciated by reference to FIG. 5, while the channels32 which extend perpendicularly to the ridge 20 of the roof system canbe formed in many different ways, the channels used to facilitate adescription of the present invention are elongated, having complementaryopposite longitudinal edges so that the edge of one panel can overlapand be releasably connected to the opposite edge of the next adjacentchannel. At the interconnection 34 of adjacent channels and at one ormore spaced locations 36 therebetween there are upstanding ribs orprojections of generally trapezoidal transverse cross-section extendingparallel to the longitudinal edges of each channel 32. Such channelformed roofing materials are common in the trade and are illustrated forexemplary purposes only. It will be appreciated by reference to FIG. 5that when adjacent channel members 32 are interconnected along adjacentedges, with one edge overlapping the opposite edge of an adjacentchannel member, the entire outer covering 30 for the roof decking isestablished with upstanding ribs 34 and 36 extending perpendicularly tothe ridge 20 and the lower edge 38 of the associated roof section 18.

The upper ends of the channel members 32 forming the roof covering 30 ofone roof section 18 are spaced from the upper ends of the channelmembers on an adjacent roof section similarly to the spacing of theupper edges of the decking 24 for each roof section so that the openingor slot 22 is defined along the ridge permitting the egress of air frombeneath the roof structure through the opening.

Sealant strips 40 in accordance with the present invention are securedto the top surface of each roof section 18 adjacent to and along eachside of the opening 22. The securement is in any suitable manner butpreferably with an adhesive so as to establish a fluid seal or barrierbetween the strip and the underlying roof section.

The sealant strip 40 as best appreciated by reference to FIGS. 5-9, is acomposite strip of two aggregated or interconnected materials with onematerial 42 forming the base of the strip which is connected to theunderlying roof section 18, and the other material 44 an overlyingmaterial seated on the top of the base and in a position to engage aridge cap 46. The base material 42 could be numerous materials, but inaccordance with the present invention, the base material is preferably aflexible material that is also air and liquid impermeable, with anexample being a cross-link polyethylene foam of two pound density. Thebase material has a lower surface 48 that is adapted to engage theunderlying roof section 18 with this surface being formed and contouredto mate with the cross-section of the covering 30 of the associated roofsection. In the illustrated embodiment, the lower surface 48 is smoothbut provided with transverse channels 50 having a trapezoidalcross-sectional configuration complementary to that of the ridges 34 and36 in the interconnected channel members 32 which form the covering 30.In this manner, when the strip 40 is laid transversely to the length ofthe channel members and parallel to the slot 22 in the ridge of the roofstructure, the strip is in continuous engagement with the underlyingchannel members of the covering 30. The base material 42 has a smoothbottom surface such that the strip can be sealed to the underlyingchannel members to prevent the passage of fluid, insects and the likeacross the interconnection of the strip with the channels.

In the preferred embodiment of the invention, the sealing is establishedwith a pair of longitudinally extending strips 52 of adhesive, as seenin FIG. 9, which are spaced from each other and covered with a tear-awaystrip 54 of paper which facilitates shipping of the material and easyinstallation.

The upper surface 56 of the base material as best seen in FIGS. 5-7, isprovided with longitudinally spaced notches or recesses 58 ofrectangular transverse cross-section which are spaced from each other bybridge sections 60 of the base material. The bridge sections of the basematerial have flat, continuous upper surfaces 62 for engagement with theridge cap 46. The other composite material 44 used in the sealant striphas a lower concentration of matter so as to be air permeable and ispositioned in the recesses 58 in the top surface of the base material soas to permit the free flow of air therethrough, but inhibit the passageof rain, insects, or the like. The air permeable material could be anysuitable material, but a reticulated material has been found desirablethat may be described as a strong, durable, modified polyester,non-woven, non-wicking, fiber-based matting of the type described in theaforementioned U.S. Pat. No. 5,167,579, the disclosure of which ishereby incorporated by reference.

The air permeable material 44 is preferably, positively secured in therecesses 58 of the base material with adhesive or the like and is of athickness such that the top surface of the air permeable material iscoplanar with the top surface 62 of the bridge sections 60 in the basematerial. Accordingly, the cross-section of the air permeable materialcorresponds with the cross-section of the recesses in the base material.

The ridge cap 46 which is of inverted v-shaped cross-sectioncorresponding to the cross-sectional configuration of the interconnectedroof sections is rigid and adapted to overlie the strips 40 of materialwhich have been placed on and secured to the underlying roof sections 18and due to the continuous height of the strip material, the ridge cap ispositioned in continuous engagement with the strip material. The ridgecap can be secured in position with fasteners 64 (FIG. 6), passedthrough the ridge cap, the bridge section of the base material, and intothe upstanding projections or ridges 34 and 36 of the channel membersforming the covering 30 or outer surface of the roof sections.

It will therefore be appreciated with the ridge cap 46 secured to theroof sections and the strip material sealing the space therebetween thatan air permeable connection is established between the ridge cap and theunderlying roof sections through which air can easily pass but throughwhich rain, insects or other such undesirable materials are inhibitedfrom passing. Further, the strip is sealed to the underlying roofsection 18 to prohibit the ingress of rain, insects, and the likebetween the two materials.

It should also be appreciated from the above description that the systemof the present invention can be easily installed by one individual whocan first apply the elongated strips 40 of material to the underlyingroof sections 18, with the strips of material remaining in place due tothe adhesive 52 or other suitable connective material on the strips.Once the strips have been properly positioned, the ridge cap 46 iseasily laid over the strips on opposite sides of the slot 22 in theridge 20 of the roof structure and secured to the underlying roofsections 18 through the strip material with the fasteners 64.

Although the present invention has been described with a certain degreeof particularity, it is understood that the present disclosure has beenmade by way of example, and changes in detail or structure may be madewithout departing from the spirit of the invention as defined in theappended claims.

What is claimed is:
 1. A roofing system component configured to permitthe egress of air from a building structure but inhibit the ingress ofmoisture or insects, the component comprising: a strip of two materialscomprising: one material defining a plurality of recesses, each recesscompletely separated from another recess by a section of the onematerial, the recesses extending across the entire width of the strip;and a plurality of discontinuous sections of a second material, eachsection seated in one of the plurality of recesses, and the secondmaterial being air permeable, the strip having a first side opposite asecond side wherein one of the first side or the second side has aplanar surface when the strip is in use and the other of the first sideor the second side is configured to engage an uneven roof surface. 2.The roofing system component of claim 1, wherein the one material is aflexible, liquid impermeable material.
 3. The roofing system componentof claim 1, wherein the second material at least partially fills theplurality of recesses.
 4. The roofing system component of claim 1,wherein one of the one material or the second material is configured toat least partially mate with a section of an underlying roof section. 5.The roofing system component of claim 1, wherein the one material is across linked polyethylene foam having a two pound density.
 6. Theroofing system component of claim 1, wherein the second material is anon-woven, non-wicking, fiber-based matting material.
 7. A roofingsystem component configured to permit the egress of air from a buildingstructure but inhibit the ingress of moisture or insects, the componentcomprising: a composite strip of two interconnected materialscomprising: one material forming a base of the strip and defining aplurality of recesses, each recess completely separated from anotherrecess by a portion of the one material and the recesses extendingacross the full width of the strip and the recesses having asubstantially rectangular cross-section; and a second material defininga plurality of discontinuous sections, each section received in one ofthe plurality of recesses defined in the one material, the strip havinga first side opposite a second side wherein one of the first side or thesecond side has a planar surface when the strip is in use and the otherof the first side or the second side is configured to engage an unevenroof surface.
 8. The roofing system component of claim 7, wherein thesecond material is air permeable.
 9. The roofing system component ofclaim 7, wherein the one material is a flexible, water impermeablematerial.
 10. The roofing system component of claim 7, wherein thesecond material at least partially fills the plurality of recesses. 11.The roofing system component of claim 7, wherein one of the one materialor the second material is configured to at least partially mate with aroof section.
 12. The roofing system component of claim 7, wherein theone material is a cross linked polyethylene foam having a two pounddensity.
 13. The roofing system component of claim 7, wherein the secondmaterial is a non-woven, non-wicking, fiber-based matting material. 14.A roofing system component configured to permit the egress of air from abuilding structure but inhibit the ingress of moisture or insects, thecomponent comprising: a composite strip comprising: a base defining aplurality of recesses along a length of the strip, each recess separatedfrom another recess by a section of the base and each recess extendingacross a full width of the strip; and a plurality of discontinuoussections of an air permeable material, each section received in one ofthe plurality of recesses defined in the base, the strip having a firstside opposite a second side wherein one of the first side or the secondside has a planar surface when the strip is in use and the other of thefirst side or the second side is configured to engage an uneven roofsurface.
 15. The roofing system component of claim 14, wherein the airpermeable material at least partially fills the plurality of recesses.16. The roofing system component of claim 14, wherein one of the base orthe air permeable material is configured to at least partially mate witha roof section.
 17. The roofing system component of claim 14, whereinthe base is a cross linked polyethylene foam having a two pound density.18. The roofing system component of claim 14, wherein the air permeablematerial is a non-woven, non-wicking, fiber-based matting material. 19.The roofing system component of claim 14, wherein the base is aflexible, water impermeable material.
 20. The roofing system componentof claim 14, wherein the section of the base material extendscontinuously from a top surface of the base to a bottom surface of thebase.